Our Products
Cast Iron / SG Iron Foundry
Welcome to Toyo Metallurgicals Ltd., your trusted partner in the Cast Iron Foundry industry. With over five decades of experience, we have been at the forefront of manufacturing top-quality metallurgical chemicals specifically designed for Cast Iron Foundries. Our product range is tailored to meet the unique requirements of Cast Iron Foundries, ensuring the highest quality castings.
|
Flux
|
|
|---|---|
|
Desulphuriser
|
Flux for reduction of sulphur from the Cast Iron melt, to be used in ladle.
|
|
Dephospheriser
|
Flux for reduction of Phosphorous from the Cast Iron melt, to be used in ladle.
|
|
Toyozen 007
|
Flux for degassing & deoxidizing in powder form for ladle addition. Enhances fluidity of the melt.
|
|
Toyozen 10
|
Flux for prevention & removal of slag built up on the furnace & ladles.
|
|
Toyozen 50
|
Excellent scavenging flux for C.I castings as well as S.G iron, especially to remove oxides after magnesium treatment.
|
|
Coatings for Cores & Moulds
|
||||
|---|---|---|---|---|
|
COATING & DRESSING
|
Form Supplied
|
Refractory Material
|
Carrier
|
Method of Applying
|
|
MOULDCOTE 101
|
Powder paste / R.F.U.
|
Graphite
|
Alcohol
|
B.S.
|
|
MOULDCOTE 101 (Air Cure)
|
R.F.U.
|
Graphite
|
Solvent
|
D.B.S.
|
|
ZIRCON COTE 101
|
Powder paste/R.F.U.
|
Zircon
|
Alcohol
|
B.S.
|
|
ZIRCON COTE W/B
|
Powder paste/R.F.U.
|
Zircon
|
Water
|
B.S.
|
|
MOULDCOTE GZW
|
Paste
|
Graphite/Zircon
|
Water
|
D.S
|
|
MOULDCOTE 60
|
Powder
|
Graphite/Talc/Ollvine
|
Water
|
B.S.
|
|
MOULDCOTE GZA
|
R.F.U.
|
Graphite/Zircon
|
Alcohol
|
B.S.
|
|
STYROCOTE120 M
|
Semi Paste
|
Alumino Silicate
|
Water
|
B
|
|
RHEOCOTE-161
|
Semi Paste
|
Graphite/Ceramic
|
Water
|
D.B.
|
|
RHEOCOTE-174
|
Semi Paste
|
Alumina-Sillcate-Graphite
|
Water
|
D.B.
|
|
RHEOCOTE-310
|
Semi Paste
|
Zircon
|
Water
|
D.B.
|
|
MODUL PAINT 212 PASTE
|
Paste
|
Graphite/Ceramic
|
Water
|
D.B.S.
|
|
MOLDCOTE 510 (Diluter for alcohol base coatings)
|
Liquid
|
|||
|
D- Dipping
B- Brushing S- Spraying R.F.U.-Ready for used |
Powder coatings must be made into a paste prior to application. After as 24hr. bulge they may be used in the necessary viscosity. Application of two thin layers instead of one thick layer is recommended. Alcohol based coatings should be used for mould & cores containing P.F. resin alkyd base and Co2 cured binder.
|
|||
|
Feeding Aids
|
|
|---|---|
|
Ladcov
|
For Ladle Insulation
Hot Topping Compounds for insulating the surface of melt. Exothermic antipiping compounds for increased feeding efficiency Expandable antipiping compound |
|
Ex feed NF
|
Highly Exothermic material producing molten metal for efficient feeding of Steel Castings
|
|
Exothermic/ Insulating sleeves:
|
Riser sleeves for exothermic & insulating action for efficient feeding & improvement in the yield.Toyoform Sleeves : Modified sleeves for tailormade applications.
|
|
Slag Coagulants
|
|
|---|---|
|
Slax P Blue
|
Slag Coagulant
|
|
Perlite Ore
|
Slag Coagulant
|
|
Core and Mould Compounds
|
|
|---|---|
|
Core Oil RTS 50
|
Core oven baking type core oil
|
|
Air Setting Core Oil
|
Air drying core oil. No need to bake
|
|
SS Liquid
|
Sodium Silicate
|
|
Satyosil
|
Sodium Silicate with breakdown agent
|
|
Monosil
|
Sodium Silicate with a superior breakdown agent
|
|
Breakdown Agent
|
In Powder form for CO2 Cores
|
|
Liquid Collapsible Agent
|
In Liquid form for CO2 Cores
|
|
DBA 55
|
Accelerator for Sodium Silicate process, a substitute for CO2 gas.
|
|
Sand Mix Super Pink
|
Green Sand Binder, giving excellent green as well as hot tear strength.
|
|
Anti Scabbing Agent
|
To prevent scabbing in moulds
|
|
YD Core Binder
|
Superior binder for dry strength.
|
|
Air Set NBS
|
Air setting binder
|
|
DBA 55
|
Accelerator for Sodium Silicate process, a substitute for CO2 gas.
|
|
Core Grip
|
Core Joining Agent
|
|
Core Grip Hot to Hot
|
Core Joining Agent for Hot Box Process
|
|
Core Fill Paste
|
For core repairs, patching, filler for parting lines.
|
|
Seprol GSM
|
Pattern release agent for green sand moulding
|
|
Seprol GS
|
Pattern release agent for green sand moulding
|
|
Seprol 96
|
Parting agent for cold box dies.
|
|
Seprol 98
|
Parting agent for cold box without oil residue
|
|
Seprol SM
|
Parting agent for hot box
|
|
Seprol 80 SM
|
Waterbase parting agent for hot box
|
|
Seprol CBX
|
Cleaning agent for coldbox and hot box process
|
|
Ladle Additions
|
|
|---|---|
|
Carbon Risers in Granular Form
|
|
|
Alloyed Granules and powder in Silicon
|
|
|
Alloyed Granules and powder in Manganese
|
|
|
Alloyed Granules and powder in Chromium
|
|
|
Inoculants
|
|
|---|---|
|
Innoculine 51
|
carbon base inoculant for C.I castings
|
|
Innoculine 105
|
silicon base inoculant for C.I castings
|
|
We also have a large range of other inoculants with Ca, Al, Ba, Sr, Zr, SMZ, etc., based on the tailor made requirements of our customers
|
|
|
Cupola and Rotary Addition
|
|
|---|---|
|
D-501 Desulphuriser Bricks
|
|
|
Carbo Bricks for Carbon Pick-up
|
|